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    Home » Healthy Beef Recipes » Slow Cooker Chuck Roast Chili

    Slow Cooker Chuck Roast Chili

    Published: Sep 30, 2021 · Modified: Jun 5, 2022 by Tammy Overhoff

    Jump to Recipe Print Recipe

    This Slow Cooker Chuck Roast Chili, also called Chili Con Carne, is a spicy, super flavorful chili filled with melt-in-your-mouth chunks of beef like a chili-flavored beef stew. It’s hearty, comforting, and a real crowd-pleasure! Make this to enjoy for weekend dinner or the next time you’re hosting a football party.

    slow cooker chuck roast chili recipe

    Let’s talk chili. Everybody has a favorite recipe. Some like vegetarian chili, others enjoy a lean turkey chili, some like a tasty classic beef chili recipe, and some want the flavors of an Italian sausage chili. I love all of those recipes, but one of my favorite chili recipes is this slow cooker chuck roast chili.

    The first time I had this chunky chili recipe was at a football party. My girlfriend had it simmering all day in the crockpot and then served it with numerous chili fixings, including corn chips. It was delicious! At that moment, chunky chili became a favorite of mine.

    Reasons you’ll love this recipe.

    • Cooks all day. This chunky chili cooks for 9 – 11 hours, so it is a perfect slow cooker recipe when you’re going to be out of the house all day at work or doing other things.
    • A crowd-pleaser. Serve this chili at your next football party or fall harvest gathering, and everyone will love it!
    • Make-ahead. You can prep the ingredients the night before, cook on the weekend to warm up and enjoy all week, or freeze the chili into portions for dinners later on.

    Ingredients

    ingredients for the slow cooker chuck roast chili
    • Onions and garlic. This starts the flavor foundation for this chili recipe.
    • Chili powder, cumin, and oregano. Classic chili spices to add to the foundation layer.
    • Olive oil. Cook the aromatics in olive oil before adding to the chili; this brings out the flavor.
    • Tomato paste. This adds a deep tomato flavor and also assists as a thickening agent.
    • Beef broth and tomato sauce. Creates a saucy base to this chunky beef chili. You use chicken broth, or water, in place of the beef broth, but grab some beef broth for the best flavor. Also, you can swap in diced tomatoes or crushed tomatoes for a different texture. 
    • Canned chipotle peppers in adobo sauce. These peppers add a delicious spicy smokey flavor.
    • Dark red kidney beans. A traditional chili bean but light red kidney bean or black beans will also work.
    • Minute tapioca. This is used as a gluten-free thickener in many recipes. Slow cookers do not release steam, so they don’t cook down and thicken like they would on the stove. Stirring in some tapioca helps to thicken up this chuck roast chili. It’s still a little thinner than a ground beef chili recipe, but it’s thicker than stew or soup. You can leave it out but keep in mind the chili will be thinner than a traditional ground beef chili cooked on the stove.
    • Brown sugar. This is an optional ingredient. It balances out the spice but if you don’t want sugar in the chili recipe then leave it out, it will still be tasty.
    • Bay leaf. They are often used in soup and stew recipes to add another layer of flavor.
    • Worcestershire sauce. Is one of my favorite ingredients to use in most beef chili, soup, or stew recipes. It adds a deep richness of flavor that highlights the beef in the recipe.
    • Chuck roast. This is the best cut of beef to use when making a chunky chili. After cooking for 9-11 hours, the marbling in chuck roast melts away and turns each piece into melt in your mouth chunks of beef or sometimes shredded beef. It’s fantastic, and you can’t get the same results with leaner cuts of meat.

    For best results and to keep this chili recipe part of a clean eating lifestyle, I recommend purchasing an organic grass-fed chuck roast. You can find this at Wegmans, Whole Foods, or online at Butcher Box.

    FAQs

    Should I brown the chuck roast before adding it to the slow cooker?

    There are many slow cooker recipes where I feel it’s helpful to cook the beef first. I’ve done it both ways in this slow cooker chuck roast chili, and I don’t think there is a vast difference. You will get a little more flavor, but it’s not a game-changer. So, you don’t need to brown the meat before cooking it you don’t have time.

    What cuts of beef can I use for chunky chili?

    Chuck roast or beef chuck is the best cut of beef for chunky chili, so that’s what I recommend. The marbling and fat content creates juicy, tender pieces of beef that you can’t get with a leaner cut of beef. If you can’t find a chuck roast, bottom roast, brisket, or other fatty cuts of beef will work best.

    overhead shot of chunky beef chili with sliced avocado, cheese, and onion.

    Cooking Tips

    • Cook the aromatics first. The onions, garlic, and spices have more flavor when cooked before adding to the recipe. This process is to bloom the spices to hold up better during a long slow cooking time. Throwing the aromatics into the slow cooker without cooking steams them, which results in muted flavors. I cook the aromatics in the microwave, but you can also saute them on the stove.
    • Freeze the chuck roast slightly before cutting it into chunks. The most challenging part of this recipe is cutting the chuck roast into pieces. A helpful tip is to freeze the roast for ½ an hour to firm it up slightly. Also, using a sharp knife is critical.
    • Bulk up the veggies. Corn, bell peppers, or mushrooms are delicious in this chili recipe. You can also add another can of beans to increase fiber and protein.
    • Control the heat. Chiptole canned chilis add a lot of heat to a recipe. Most of the heat comes from the seeds, so removing all (or some) will decrease the heat level of the recipe while still giving it that smoky flavor. You can also add fresh or jarred jalapeno peppers.
    • Salt at the end. Slow cooker recipes that cook all day tend to have muted flavors. Salting at the end helps all of the flavors pop and come back to life.

    Expert tip: Freeze leftover canned chipotle chilis and tomato paste in 2-3 tablespoon portions to use in a later recipe. I like using 2 tablespoon Souper Cube trays.

    freeze chipotle canned chilis

    Supplies

    • Mixing bowls
    • Glass Storage Containers
    • Souper Cubes

    Featured Tool For This Recipe

    How to Make Slow Cooker Chuck Roast Chili

    step by step collage showing how
    • Start by prepping the aromatics. Add the onions, garlic, chili powder, cumin, oregano, tomato paste, and olive oil in a medium microwave-safe bowl. Microwave for 5 minutes on high or until onions have softened and the mixture is fragrant. 
    • Transfer the onion and garlic mixture to the slow cooker.
    • Then stir in the beans, tomato sauce, beef broth, tapioca, Worcestershire sauce, chipotle chilis, brown sugar and bay leaf. Stir until all of the ingredients are combined.
    another step by step collage finishing the slow cooker chuck roast recipe.
    • Season the chuck roast with salt and pepper and then stir into the slow cooker with the ingredients. 
    • Tightly cover and cook on low for 9 – 11 hours or high for 6-7 hours. Discard the bay leaf. 
    • Serve with favorite sour cream, chopped onions, avocado, cilantro, or your favorite chili condiments.

    Make-ahead and Storage Suggestions

    This slow cooker chuck roast chili does take some extra work, so it could be challenging to make the morning of the day you want to cook it. But the good news is you can prepare this recipe ahead of time.

    • Assemble all of the ingredients 1-2 days beforehand into the slow cooker insert and refrigerate. In the morning, place the insert into the slow cooker base and then continue with the recipe.
    • Assemble the ingredients into a slow cooker freezer kit using 1-2 (gallon size) freezer bags or containers. Freeze the kits, and then take out a couple of days before you plan on cooking. Add the ingredients to the slow cooker and continue with the recipe.
    • Cook thoroughly and store in individual glass containers and refrigerate for up to 5 days.
    • You can also freeze into portions using silicone trays (like Souper Cubes), glass containers, or plastic freezer bags. Reheat in the microwave or on the stove.
    a bowl of chunky chili with avocado and cheese.

    Other Healthy Chili Recipes

    • Sweet Potato Black Bean Chili
    • Slow Cooker Buffalo Chicken Chili
    • Turkey Vegetable Chili
    slow cooker chuck roast chili

    Slow Cooker Chuck Roast Chili

    This Slow Cooker Chuck Roast Chili, also called Chili Con Carne, is a spicy, super flavorful chili filled with melt-in-your-mouth chunks of beef like a chili-flavored beef stew. It’s hearty, comforting, and a real crowd-pleasure! Make this to enjoy for weekend dinner or the next time you’re hosting a football party.
    4.84 from 6 votes
    Print Pin Rate
    Course: dinner, dinner recipe, Main Course, slow cooker
    Cuisine: American
    Keyword: slow cooker chuck roast chili, slow cooker chuck roast chili recipe, slow cooker chunky chili
    Prep Time: 40 minutes minutes
    Cook Time: 10 hours hours
    Total Time: 10 hours hours 40 minutes minutes
    Servings: 8
    Calories: 552kcal
    Author: Tammy Overhoff

    Equipment

    • Mixing Bowls
    • 6- quart programmable slow cooker
    • storage containers

    Ingredients

    • 2 medium white onions chopped
    • 5 garlic cloves minced
    • 2 tablespoons chili powder
    • 1 tablespoon ground cumin
    • 1 teaspoon dried oregano
    • 1/4 cup tomato paste
    • 2 tablespoons olive oil
    • 1 15-ounce can dark red kidney beans
    • 1 15-ounce can tomato sauce
    • 1 cup beef broth can also use chicken broth
    • 2 tablespoons minute tapioca
    • 1 ½ tablespoons Worcestershire sauce
    • 3 canned chipotle chilis in adobe sauce seeds removed and minced
    • 1 tablespoon brown sugar optional
    • 1 bay leaf
    • 2.5 – 3 pounds boneless chuck cut into bite size pieces
    • salt and pepper

    Instructions

    • Start by prepping the aromatics. Add the onions, garlic, chili powder, cumin, oregano, tomato paste, and olive oil in a medium microwave-safe bowl. Microwave for 5 minutes on high or until onions have softened and the mixture is fragrant. 
    • Transfer the onion and garlic mixture to the slow cooker.
    • Stir in the beans, tomato sauce, beef broth, tapioca, Worcestershire sauce, chipotle chilis, brown sugar and bay leaf into the slow cooker. Stir until all of the ingredients are combined.
    • Season the chuck roast with salt and pepper and then stir into the slow cooker with the ingredients. 
    • Tightly cover and cook on low for 9 – 11 hours or high for 6-7 hours.
    • Discard the bay leaf. Taste for salt and pepper.
    • Serve with favorite sour cream, chopped onions, avocado, cilantro, or your favorite chili condiments.

    Notes

    Serving size: This chunky chili recipe makes about 8 (1 1 /4 cup) servings.
    Make-ahead and Storage Suggestions
    This slow cooker chuck roast chili does take some extra work, so it could be challenging to make the morning of the day you want to cook it. But the good news is you can prepare this recipe ahead of time.
    Assemble all of the ingredients 1-2 days beforehand into the slow cooker insert and refrigerate. In the morning, place the insert into the slow cooker base and then continue with the recipe.
    Assemble the ingredients into a slow cooker freezer kit using 1-2 (gallon size) freezer bags or containers. Freeze the kits, and then take out a couple of days before you plan on cooking. Add the ingredients to the slow cooker and continue with the recipe.
    Cook thoroughly and store in individual glass containers and refrigerate for up to 5 days. You can also freeze into portions using silicone trays (like Souper cubes), glass containers, or plastic freezer bags. Reheat in the microwave or on the stove.

    Nutrition

    Serving: 1cup | Calories: 552kcal | Carbohydrates: 22g | Protein: 50g | Fat: 24g | Saturated Fat: 6g | Cholesterol: 97mg | Sodium: 818mg | Fiber: 25g

    Did you make this recipe?

    Have you tried this Slow Cooker Chuck Roast Chili? If so, I’d love for you to rate this recipe and leave a comment below. We all learn from each other’s experiences. Also, it would be awesome if you could share a picture on Instagram and tag it #organizeyourselfskinny. I can’t wait to see it!

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    Healthy Beef Recipes, Healthy Dairy Free Recipes, Healthy Gluten-free Recipes, Healthy Slow Cooker Recipes, Healthy Soups & Chilis, Recipes

    About Tammy Overhoff

    Hi, I’m Tammy Overhoff, a busy mom, wife, and entrepreneur. I am the owner, author, and recipe developer here at Organize Yourself Skinny. Since 2011 Organize Yourself Skinny has become a trusted resource for clean eating recipes to meal prep, reviews, and lifestyle hacks to help you fit healthy habits and routines into your busy schedule. Check out my online shop Reset & Flourish for all of my eBooks, Guides, and Bundles!

    Reader Interactions

    Comments

    1. Deanna says

      October 23, 2023 at 8:33 pm

      5 stars
      I subbed in 1 Tbsp Of cornstarch for the 2 TBSP tapioca and added a diced yellow pepper and jalapeño because I had them on hand. I sautéed the aromatics in my instant pot, then added the rest of the ingredients and set to high for 7 hours. I tasted it at 6 hours and added a bit of salt. Everyone loved it! As per usual with chili, even better the next day.

      Reply
      • Amy C Smith says

        March 25, 2024 at 9:52 am

        5 stars
        Really appreciated the make ahead suggestions and notes. I don’t have access to canned chipotle in my locale. I am wondering if there is any substitution(s) for those.

        Reply
    2. Allie says

      October 17, 2023 at 12:41 am

      Can I use corn starch slurry instead of tapioca?

      Reply
      • Deanna says

        October 23, 2023 at 8:26 pm

        I used cornstarch 1 TBSP (Google told me to use half of the tapioca measurement) and it turned out great,

        Reply
    3. Cristin says

      September 30, 2023 at 11:51 am

      I am making this in my Dutch oven. Did not use the microwave I sautéed aromatics first. It smells great!!

      Reply
      • Tammy Overhoff says

        October 01, 2023 at 6:13 am

        That’s great! I hope you love it!

        Reply
    4. Ben says

      November 10, 2022 at 12:56 pm

      5 stars
      Great recipe! Took me 30 minutes prep time – but I’m not the fastest cook in the world. Took a sample taste of it right after I got it all in the crockpot and it already tasted amazing! I added a little more adobe peppers and tomato paste and did not put in the brown sugar (we like acidic tastes ). Nice, 3 pound ground chuck I cut up into pieces, more than the recipe called for but hey, it’s what I had! It was a beautiful, spicy chili. Great for the winter months, we had Frito’s chips with it as well.

      Reply
      • Tammy Overhoff says

        November 10, 2022 at 8:36 pm

        Hi Ben! So glad you love this chuck roast chili! I making it this weekend!

        Reply
    5. alison culley says

      October 31, 2022 at 9:41 am

      5 stars
      Most delicious easy chili recipe!!!

      Reply
      • Tammy Overhoff says

        October 31, 2022 at 1:09 pm

        Yay!! I’m so happy you love this recipe!

        Reply
    6. Margie Tomlin says

      July 13, 2022 at 9:30 am

      4 stars
      Made this and family loved it. Is the nutritional info correct? 552 calories seems high

      Reply
      • nosogirl says

        November 01, 2023 at 2:57 pm

        I put the recipe into my Lose It app and it calculated 466 calories per serving if using 3 lbs chuck roast.

        Reply
    7. J says

      June 16, 2016 at 6:11 am

      If I don’t have a microwave, can I skip step one?

      Reply
      • Tammy Kresge says

        June 16, 2016 at 6:42 am

        Yes you can cook the items on the stove first.

        Reply
      • Ben says

        November 10, 2022 at 12:59 pm

        5 stars
        I cooked my onions with the other first ingredients down in a sauce pan with butter instead of using a microwave (we have a microwave, that didn’t sound appealing). We have an onion hater in the mix here, but if I chop them down to almost minced and cook them down first, she likes it. She was in love with this recipe (which is saying something!)

        Reply

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    Hi, I’m Tammy Overhoff, a busy mom, wife, and entrepreneur. I am the owner, author, and recipe developer here at Organize Yourself Skinny. Since 2011 Organize Yourself Skinny has become a trusted resource for clean eating meal prep recipes, reviews, and lifestyle hacks to help you fit healthy habits and routines into your busy schedule. Check out my online shop Reset & Flourish for all of my eBooks, Guides, and Bundles!

    More about me →

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